Two Technologies
for
Flow Measurement from Outside a Pipe |
Doppler and Transit Time are two very popular types of flow meter
for non-invasive measurement of flow in full pipes. We tend to
confuse these technologies because they are both ultrasonic and both
measure flow by using sensors clamped onto the outside of a pipe. In
the real world they actually work best in opposite applications.
Success in your installation depends on understanding the
differences and making the right choice.
 |
|
Ultrasound is sound generated
above the human hearing range - above 20 kHz. Both
Doppler and Transit Time
flowmeter technologies are called "ultrasonic" because they
operate far above the frequencies or sound range that we can hear.
At the
heart of each ultrasonic transducer is a piezo-electric
crystal. They are glass disks about the size of a
coin. These crystals are polarized and expand or pulse
a minute amount when electrical energy is applied to the
surface electrodes. As it pulses the transducer emits an
ultrasonic beam approximately 5° wide at an angle designed
to efficiently pass through a pipe wall. The returning echo
(pressure pulse) impacts a second passive crystal and
creates electrical energy. This is the received signal in a
Doppler or Transit Time transducer. |
So far, both these piezo-electric
ultrasonic technologies seem much the same. No wonder the choice can
be confusing. But now let's look the differences.
Transit Time transducers typically operate in the 1-2 MHz
frequencies. Higher frequency designs are normally used in smaller
pipes and lower frequencies for large pipes up to several meters in
diameter. So operators must select transducer pairs/frequencies
according to the application. Doppler transducers usually operate at
640 kHz to 1 MHz frequencies and work on a wide range of pipe
diameters. |
 |
Transit Time flowmeters must
have a pair of transducers, each containing a piezo-electric
crystal. One transducer transmits sound while the other acts as a
receiver. |
As the name suggests, Transit Time flowmeters measure the time it
takes for an ultrasonic signal transmitted from one sensor, to cross
a pipe and be received by a second sensor. Upstream and downstream
time measurements are compared. With no flow, the transit time would
be equal in both directions. With flow, sound will travel faster in
the direction of flow and slower against the flow. Because the
ultrasonic signal must cross the pipe to a receiving transducer, the
fluid must not contain a significant concentration of bubbles or
solids. Otherwise the high frequency sound will be attenuated and
too weak to traverse the pipe. |
 |
Doppler flowmeters manufactured by
Greyline Instruments use a single-head sensor design allowing fast,
simple mounting on the outside of pipes. The single-head transducer
includes both transmit and receive piezo-electric crystals in the
same housing. |
The Doppler effect was first documented
in 1842 by Christian Doppler, an Austrian physicist. We all hear
daily examples of the Doppler effect. It is the distinct tone change
from a passing train whistle or the exhaust from a race
car. We hear this tone change, or Doppler effect, only because we
are stationary and the sound transmitter - the train or the race car
- is in motion. Doppler flow meters use the principal that sound
waves will be returned to a transmitter at an altered frequency if
reflectors in the liquid are in motion. This frequency shift is in
direct proportion to the velocity of the liquid. It is precisely
measured by the instrument to calculate the flow rate. So the liquid
must contain gas bubbles or solids for the Doppler measurement to
work.
Two technologies,
one decision:
Doppler
flowmeters work best in dirty or aerated liquids like wastewater and
slurries. Transit Time
flowmeters work with clean liquids like water, oils and chemicals. Contact us for specific advice and information on selecting and applying these
technologies successfully in your application.
|
|